I. High-speed CNC drilling and tapping center: : MK1000
Technical Characteristics
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Direct drive spindle with 2,000 rpm rotation speed.
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Positioning speed 60m/min, acceleration 1.2G. Tool change speed 1.9 sec.
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Technical features:
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Improves processing efficiency and provide rapid milling, drilling, and tapping.
Product features:
1. Direct drive spindle with 2,000 rpm rotation speed.
2. Positioning speed 60m/min, acceleration 1.2G: significantly reduce processing time and improve processing efficiency.
3. Tool change speed 1.9 sec: stable and reliable automatic tool changing system. A fast, simple and efficient system that provides reliable and consistent tool changes and reduces non-processing time.
4. Z-axis protection cover. The unique design of the Z-axis protection cover can effectively protect the Z-axis transmission system and ensure smooth and fast movement of the Z-axis.
Design Features
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One-piece casting.
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The bearing holder, motor seat and frame are all cast entirely.
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The seat nut seat is cast entirely.
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Chips flushing and chips throw back system. The basement design of the chip throwing allows throwing chips back, providing a suitable chip throwing angle.
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Magazine for 16 tools.
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Design of the lower part of the working table.
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Sheet metal built-in leak-proof framework.
Application industry:
Mainly suitable for 3С-industry (computers, communications and consumer electronics), including mobile phone metal casing processing, flat metal casing processing, TV metal frame processing, as well as small medical equipment, electronic components, instruments, heat exchangers, SFP casings, polished parts and CNC parts, etc.
Technical advantages:
1. Direct drive to spindle: sensitive response, full power operation, no power loss or noise like belt drive. Rigid threading does not cause problems with transmission play.
2. Automatic lubrication system: a centralized lubrication system is used to provide lubrication for transmission system components to ensure accuracy. When the transmission system stops for a preset period of time, the lubrication system will suspend oil supply to save energy.
3. Air pressure system: The air pressure unit has pressure detection. When the pressure is below demanded, the system issues a warning message to ensure normal operation of the device.
4. Optionally, a fourth axis can be installed: a special tail-stock support design has been made for the fourth axis that allows adding clamps and increasing the space for processing work pieces.
5. Optional safety door can be installed: when the door is opened, a signal is generated to stop the processing, which effectively ensures operational safety.
6. FANUC servo system
7. Tool magazine motor located at the rear.
Smart system integration and cloud services platform.
The combination of robots and high-speed drilling and tapping centers with the addition of appropriate tooling and conveyors can form a processing line with automatic loading and unloading of work pieces, for example a line for processing metal cases of mobile phones. And also introduce “on-line control” for automatic defect control. At the same time, the network "cloud service platform" is used to connect machine tools and realize smart design, smart planning, smart logistics, smart processing and smart control through big data, cloud computing, interface technology and smart applications to maximize the potential of CNC equipment.
Specifications
Unit
MK1000
Working table size
1100×500
mm
T-shaped slots (number x slot width x spacing)
mm
4 ×100×14
Working table max. load
350
kg
X/Y/Z-axis stroke
mm
1000/500/350
Distance from spindle nose to table surface
mm
100-450
Distance from spindle center to column
mm
550
Mainspindle speed
rpm
21 000 (direct coupling)
Mainspindle taper
BT30
X/Y/Z-axis fast movement speed
mm/min
48000/48000/48000
Cutting speed
mm/min
1-10000
Positioning accuracy
0.012
mm
Repeat setting accuracy
mm
X\Y\Z: 0.008
Tool magazine capacity
т
16 ( radial type)
Maximum tool diameter
Ø 80
mm
Tool exchange time (T-T)
s
1.9
System
FANUC 0i-MF
Machine weight
kg
2800
Machine sizes (length × width × height)
mm
1840 ×2290× 2645
Maximum tool length
mm
200
Maximum tool weight
kg
3
The main parameters
Standard configuration
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Cutting liquid/gas cooling system
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Quantitative lubrication system
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Gas lubrication/filtration system (Airtac)
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Chip removal device at the base of the machine
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Full metal casing
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LED work light/3-color warning light
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Pneumatic gun
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Level adjustment bolts and pads
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Operating manual and electrical diagram/tool box
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System manual/mechanical manual
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Memory card CF (510A/510B/510E)
Optional configuration
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Oil mist absorption device
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Oil-water separator
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Four axis device (negotiate)
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Automatic door (pneumatic)
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BT30-16T/21 Slant disk type tool magazine with a servo drive (excluding 510E)
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BT30-16T/21 Slant disk type tool magazine (excluding 510E)
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Electromagnetic safety door lock
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CNC system
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Clamping kit (510A/510B/510E)
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Tool mount instrument (Renishaw / Medron)
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Work piece measuring instrument (Renishaw)
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Tool trolley
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Water gun